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MSCMaximized Stillage Co-products™

  • 3 plants in commercial operation
  • 10% plant throughput gain
  • >20% increase in oil yield
  • $.10-$.20/gallon additional EBITDA
  • Less than 3-year payback

Produce a high-value alternative protein product

MSC produces Still Pro 50,™ a 50% purity protein product that trades in the alternative high-value protein market and is a unique blend of spent brewer’s yeast and corn gluten meal. The protein has shown great success in the pet food, aqua, dairy, poultry, and swine markets. It’s an excellent way to significantly diversify your plant’s revenue stream.
U.S. Patent No. 8,778,433

msc technology
MSC System at UWGP
The MSC system produces high-value protein, increases oil yield, and also improves plant operations by clarifying thin stillage, de-bottlenecking DDGS dryers, and producing a cleaner backset stream to enhance fermentation.

SGTSelective Grind Technology™

  • >3.0% increase in ethanol yield
  • >30% increase in oil yield
  • Utilized in >900MGPY production

Increase ethanol and oil yields

The SGT System is installed in the mash cook process to expose more starch for conversion to ethanol and to shear open the germ to release more corn oil. The SGT system reduces starch in DDGS which reduces dryer loading and increases DDGS ProFat levels. FQPT provides customized systems based on plant size and objectives. These include various screen and mill sizes and custom flow setups to achieve industry-leading yields. The FQPT SGT grind mills are installed with the auto-gap adjuster to optimize milling performance automatically.
U.S. Patent No. 9,012,191 and 9,689,003

sgt technology
52″ Grind Mill SGT Installation • 2 Stage 36″ Grind Mill Test Skid
FQPT SGT systems average >3% ethanol yield increases and >30% oil yield increases. These industry leading yields are 84% greater (ethanol) and 97% greater (oil) than similar competing technologies per published data.

FBPFiber By-Pass System™

  • Remove fiber pre-fermentation
  • Produce a cellulosic ethanol feedstock
  • Increase fermenter capacity
  • Up to 10% plant throughput gain
  • Reduces distillation energy

Increase capacity

Fiber By-Pass separates fiber pre-fermentation and allows for up to a 10% increase in fermenter capacity which can boost plant throughput. FBP can be utilized to produce a pure fiber which is an excellent feedstock for cellulosic ethanol or industrial applications. Fiber can be recombined with stillage to produce traditional DDGS or sold separately achieving a higher-protein DDGS.
U.S. Patent No. 9,012,191 and 9,689,003

fbp technology
Fiber By-Pass Systems significantly reduce un-fermentable solids in fermentation and distillation. The FBP Systems improve viscosity for downstream operations.

BOSBrix Oil Separation™

  • High quality, low FFA oil (5-7% FFA)
  • Recover front end and back end oil
  • Total oil yield >1.0 lb/Bu

Recover corn oil from liquefaction

The BOS system separates free corn oil from liquefaction prior to fermentation. Recovering corn oil on the front end with BOS lowers the free oil content in fermentation. This allows for more oil extraction through fermentation and back-end oil yields are still significant. One Fluid Quip Triton™ centrifuge can treat the entire liquefaction stream at a 50MMGY ethanol facility.
U.S. Patent No. 9,732,302

bos technology
The BOS system increases overall oil yield by recovering corn oil from liquefaction in addition to a plant’s back-end oil stream

CSTClean Sugar Technology™ – tomorrow’s technology today

  • Low-cost purified dextrose and/or fructose streams
  • Bolt-on commercially proven technology for ethanol plants
  • Operating since 2016
Learn more

Produce a low-cost sugar stream for biochemicals

The CST System produces an equivalent sugar quality to that of a corn wet mill process at a >30% cost reduction. CST not only produces an industrial sugar stream, it also yields a high-value corn oil stream and can produce valuable animal feed products including a high-purity protein stream. The renewable chemicals market is growing rapidly and requires a significant carbohydrate source. CST can be bolted on to a current ethanol facility to provide a sugar slip-stream to meet those needs and significantly diversify a plant’s revenue streams.
U.S. Patent No. 9,777,303

cst technology
The CST system is a game-changing technology for the quickly growing renewable bio-chemicals industry. CST can be bolted on to an ethanol plant to produce a sugar slip stream or installed at a new bio-chemical facility.

WFSWet Fractionation System™

  • 430-460L/MT ethanol yields from corn
  • 2-3 year payback timeframe
  • Removes corn fiber before fermentation

Blend corn with sugar cane as an ethanol feedstock

The WFS system integrates various FQPT technologies for additive results including SGT milling, BOS corn oil recovery, and FBP fiber separation.  The WFS Flex Plant version produces a corn-based slurry stream without fiber, which provides high yields of ethanol and co-products, and can blend into the existing sugar cane mill to utilize existing fermentation, distillation and evaporation. This technology allows a facility to operate at full production capacity year-round.
Patent Pending

WFS diagram
The WFS is the ultimate Flex Plant Technology for Sugar Cane Ethanol Plants. While producing a corn starch stream for ethanol production, the WFS system also produces high-value co-products such as protein, corn oil, and corn fiber feed products.

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